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Materials

CNC Machining of Invar 36 (Low-Expansion Alloy)

Invar 36 barely grows when it gets warm - roughly one fifth of the expansion of steel. For optical benches, laser cavities and metrology frames that stability is the whole point, and it has to survive machining.

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Material overview

Why it is hard to machine

Low expansion comes with awkward machining habits: Invar is gummy, work-hardens readily and conducts heat poorly, so it tears, burrs and moves if the process is not controlled. Its value is dimensional, so any stress left in the part defeats the reason it was specified.

Machining challenges

Process controls that matter

Work hardening and tearing

Invar is gummy and hardens quickly. Sharp geometry, constant feed and generous chip clearance keep the cut clean.

Heat and dimensional movement

Poor conductivity traps heat, and thermal growth is exactly what Invar is meant to avoid. Light cuts and controlled finishing keep it stable.

Residual stress

Stress left in the part shows up later as drift. Staged machining and stress-aware fixturing protect the low-expansion benefit.

Capabilities

Tolerances, inspection and documentation

Tolerances±0.005 mm typical (3-axis) · ±0.01 mm standard (5-axis)
Surface finishDown to Ra 0.2 µm achievable
InspectionIn-house Zeiss CMM + material spectrometer
DocumentationISO 9001:2015 (AENOR) · EN 10204 3.1 · traceability
Applications

Typical applications

Optical benches and mounts, laser and photonics hardware, metrology frames, satellite and precision-instrument components.

FAQ

Frequently asked questions

Its coefficient of thermal expansion is about 1.2 ppm/K versus roughly 12 ppm/K for steel, so precision geometry stays put as temperature changes.
It is gummy, work-hardens quickly and conducts heat poorly, so it tears and burrs unless the process is tightly controlled.
Typically ±0.005 mm on 3-axis work and ±0.01 mm standard on simultaneous 5-axis, confirmed per drawing after DFM review.
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