HomeMaterialsTungsten Alloy Machining for High-Density Components
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Materials

Tungsten Alloy Machining for High-Density Components

Tungsten heavy alloys pack roughly 1.7× the density of lead into machinable billets — used for radiation shielding, counterweights, vibration damping and kinetic components. They are also abrasive, brittle and unforgiving: tooling choice and cutting strategy decide whether you get a precision part or a cracked one.

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Why ProtoTech

Why equipment manufacturers choose us

Machining strategy for a brittle, abrasive alloy

Sharp carbide tooling, rigid setups and conservative parameters manage tungsten's low ductility and rapid tool wear.

Density applications done right

Shielding, balancing and damping parts rely on full-density certified heavy-alloy stock — machined to print, not sinter-to-size guesswork.

Verified on hard material

Zeiss CMM inspection of critical dimensions, with EN 10204 3.1 certificates for raw material.

Technical data

Tungsten Alloy Machining

Real capability windows — verified in-house, not estimated.

CapabilitySpecification
MaterialTungsten heavy alloy (W-Ni-Fe / W-Ni-Cu classes)
Density~17–18.5 g/cm³ depending on grade
Typical tolerance±0.01 mm standard; ±0.005 mm where the feature allows
ApplicationsRadiation shielding · counterweights · vibration damping
ProcessesCNC milling, turning
InspectionZeiss CMM · EN 10204 3.1
Prototype lead timeTypically 5–10 working days

Materials we machine

Kovar®
Permalloy
Tungsten alloys
PEEK
PVDF
PTFE
Invar
Monel/Inconel
Carbon fiber
Stainless
Titanium
Aluminum
Engineering plastics
How we work

From Drawing to Delivered Part

A transparent, engineering-led process built for long-term supply programs — not one-off transactions.

1

Submit & Review

Send drawings and program context. Our engineers run a DFM review and flag tolerances, materials and risk before any cutting begins.

2

Quote & Material Plan

You receive a transparent quote plus a material-verification plan — grade, EN/DIN check and certificate strategy for your application.

3

Machine & Inspect

In-house precision machining, then Zeiss CMM dimensional inspection and spectrometer material verification on critical batches.

4

Deliver & Support

Kitted, ESD-safe or cleanroom packaging, with local engineering and after-sales support through our German partner.

FAQ

Frequently asked questions

It is brittle and extremely abrasive on cutting tools. Success needs rigid setups, sharp carbide tooling and conservative parameters to avoid chipping the part and destroying tools.
Radiation shielding in medical and inspection equipment, counterweights and balance masses, vibration damping and kinetic components — anywhere high mass in a small volume matters.
Yes — incoming stock is documented with EN 10204 3.1 certificates available, and critical dimensions are CMM-inspected per batch.
Related materials
Start a project

Request a Quote

Tell us about your program. The fields below help our engineering team prioritize recurring, long-term supply programs with equipment manufacturers.

What happens after you send your files

  • Within 1 business day an engineer — not a salesperson — reviews your drawings and replies.
  • DFM review: tolerances, material and risk flags, before any cutting begins.
  • Your quote includes a material-verification plan: grade, EN/DIN check, certificate strategy.

Every critical dimension is verified on our in-house Zeiss CMM · material chemistry confirmed by spectrometer · EN 10204 3.1 certificates available.

Prefer email? Write to us directly at info@prototech-machining.com

Programs at 1,000+ pcs/year or recurring production are prioritized by our engineering team.
Built for qualified programs.
Our form captures production type, annual quantity and project status up front — so we can focus engineering resources on long-term supply relationships, not one-off inquiries.
Need engineering input first?
Talk to our team about special materials, tolerances or a failed-supplier recovery before you send drawings.