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Materials

CNC Machining of Graphite

Graphite is soft to cut and harsh on everything around it. The material machines quickly, but the dust it produces is conductive and abrasive, so the process — not the cutting — is what needs engineering.

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Material overview

Why it is hard to machine

Industrial graphite is produced in grades from fine-grain to isostatically pressed, with purity and grain size chosen for the application. It is electrically and thermally conductive, chemically inert, and stable at very high temperature in inert atmosphere — which is why it serves both as EDM electrode material and as a structural material inside semiconductor and vacuum furnaces.

Machining challenges

Process controls that matter

Conductive, abrasive dust

Graphite dust is both abrasive and electrically conductive. Machining runs with dedicated extraction, and machines are protected so the dust never reaches guideways or electronics.

Chipping instead of burring

Graphite does not burr like metal — edges chip and grains pull out. Tool geometry, feed and fixturing are chosen to leave edges clean rather than to cut fast.

Tool wear is real

Although graphite is soft, its abrasive structure wears tooling. Sharp, wear-resistant tooling with predictable tool life keeps dimensions stable across a batch.

Cooling and cleanliness

Water-based coolant is generally avoided because of residue and contamination. Machining is typically dry or with minimal lubrication, with extraction doing the work.

Capabilities

Tolerances, inspection and documentation

Tolerances±0.005 mm typical (3-axis) · ±0.01 mm standard (5-axis)
Surface finishDown to Ra 0.2 µm achievable
InspectionIn-house Zeiss CMM + material spectrometer
DocumentationISO 9001:2015 (AENOR) · EN 10204 3.1 · traceability
Applications

Typical applications

EDM electrodes for mould and die work, semiconductor crystal growth and ion implantation parts, high-temperature furnace fixtures and heating elements, vacuum and glass-forming components.

FAQ

Frequently asked questions

EDM electrodes for mould and die work, plus high-temperature and semiconductor components such as furnace fixtures, heater parts and process components.
The dust is abrasive and electrically conductive, so it needs dedicated extraction and machine protection. That is why many shops avoid it, and why the process matters as much as the toolpath.
EDM electrode and precision features are typically held to around ±0.01 mm, with the achievable window confirmed per drawing.
Yes — graphite is generally machined dry or with minimal lubrication, with extraction removing dust, to avoid residue and contamination.
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