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Case Study

PEEK HPV Microfluidic Manifold Block for an Analytical Instrument OEM

Microfluidic flow manifold block with narrow channels

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Overview
IndustryAnalytical / laboratory instrument OEM
PartMicrofluidic flow manifold block with narrow channels
MaterialPEEK HPV (low-friction wear grade)
BatchSmall-batch production

Challenge

HPV PEEK produced stringy, beaded burrs at the channel exits, and the sealing faces had to be scratch-free and uniform to seal reliably.

Our approach

High-speed, low-depth-of-cut parameters to minimise stringing, positive-rake carbide tooling, and soft-brush deburring instead of blasting.

Result

Clean channel edges. The assembly passed its leak test, and low friction was maintained for continuous reagent flow.

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